COMPACT DISC DUCAT

Compact disc harrows are used for stubble ploughing, mulch cover creation, shallow and normal basic cultivation, seedbed cultivation for cereals, industrial and forage crops, preparation of soil for winter crop sowing by cropped fallow. They shred and cover plant residues from previous crops and weed vegetation. These harrows are used for the improvement of meadows and pastures.

Product specifications

In recent years, due to the herbicides application the purpose of stubble cultivation is covering of seeds fall and large quantity of stubble remains instead of weed control. During the application of minimum cultivation technologies there is a large quantity of non-chopped and non-uniformly distributed straw on the field. Traditional cultivators can not cope with such quantity of organic mass on the fields, fallen cereals, stubbles of rough crops, green manures. 
The DUCAT disc harrow is indispensable under such conditions. It provides intense placement of soil and plant material, especially during operations to a maximum depth of 12 cm. Design and position of working elements ensure high-quality seedbed cultivation that provides considerable expansion of application area for the compact disc harrow in agricultural production, growth of its annual utilization and economic efficiency of application.
 
For Ducat -12 we have developed a special system of folding side working frames, fundamentally different from the systems implemented in DLM-8 and DLM16. With the new solution, along with all the advantages of this series of units: highest performance, efficiency, adjustment to the field uneven surface, Ducat-12 is a compact machine (3m wide).
 
It is essential that Ducat-12 can be integrated with the most widely used tractors with the capacity of 340- 450 h.p.
  • Number of discs - 98 pcs. 
  • Disc diameter - 560 mm
  • Overload protection - 3D - protection 
  • The distance between the disks in plan - 125 mm 
  • Constructive width - 12.25 m 
  • Operating speed - 12 - 20 km/h 
  • Performance - 24 ha/h
  • Required tractor power - 340 hp and more 
  • Tillage depth - 3-14 cm 
  • Attachment to tractor - tow 
  • Total weight - 11,000 kg 
  • Fuel consumption - 4 l/ha
Disc harrows DUCAT-8, DUCAT-16 
 
Disc stubble plough DUCAT-8 is a compact disc harrow, with two-row disc tools, each fixed on a spring 3D tine.
 
Absence of disc batteries with single axis allows you to work in more humid conditions with a larger number of plant mass, while avoiding clogging of inter-disc space and winding of plant residues.
 
Spring 3D tine protects the bearing unit from damage (working body moves in three directions), has exceptional performance, and allows following the field microrelief, working on rocky fields, without tipping out the plough.
 
When moving the disc makes low-frequency vibrations allowing discs to self-clean from adhering dirt and crop residues, reducing the required power of the unit to 20%. Cutout discs with a diameter of 560 mm and a thickness of 6 mm, fixed at optimum working angles, with 250 mm distance between the discs in a row and 125 mm in plan — yield an excellent quality of work without clogging. 
Double row thrust and radial bearings used in discs are protected from dust and moisture by a cassette seal. This eliminates the need of regular lubrication and adjustment of high-quality bearing units which significantly reduces maintenance costs.
 
The original design of the working half-frames suspension to a common frame allows you to copy the unevenness of the field, which greatly improves the quality of tillage.
 
Spring tines located in front of disc rows and rollers act as a regulatory body, level the soil surface, evenly distribute crop residues, and reflect shields located between the rows of discs contribute to a better crumbling of the soil and mixing it with plant residues. For an accurate tillage depth and good soil compaction we offer appropriate rollers. 
Harrow special design allows to hitch two harrows together and get a working width of 16.75 m (Ducat-16)!
 

Features

Advantages 
  • High operating speed (12-20 km/h) with working width of 2.5 m, 4 m, 5 m, 8 m and 16 m allows to reach one and a half times as high productivity as other similar products with rigid tine. 
  • DUCAT spring tine provides the following advantages: • 20% decrease of implement draught resistance and fuel consumption; • 3D protection of bearing unit during collision with any obstacles that exclude damage of discs, bearings, tines and frame; • uniform depth of cultivation as there is no harrow raising when one disc runs into an obstacle; • disc self-cleaning during the operation which ensures efficient operation on soils with high amount of moisture. 
  • Modern bearing unit with a cassette seal does not require maintenance within its service life. 
  • Distance between discs of 125 mm and low-frequency lateral vibrations of tine provide plowed bed which is stable by depth without deep channels.  
  • Discs of high-quality borated steel, hardened by Bellota, have almost twice as high service life as discs of steel 65G.
  • The problem of furrow after the outer disc (without application of additional product range of parts) is solved by mounting the bearing unit on the other side of the tine. 
  • Spring teeth at front of the roller prevent direct soil spread from the second disc row into the roller and its blockage at high-speed.
 

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